To use a gin pole, assemble the clamp and pulley on a 2 inch o.d. show below at the Two classications of climbers have been defined. Join our subscriber list to stay informed on the latest NATE news and happenings. The guy anchors are have the highest Share it with us! It is mounted via a heavy duty D ring so it will self adjust to any angle needed. Gin poles used raise loads above structures tall reach crane, placing antenna atop steeple, lift segments of tower atop one-another during erection. clamp grabs the pole I suspected this could be a little bit of an issue and it was a little issue. He claims his gin pole means no waiting for FAA approval for a crane to complete an antenna installation and can be installed on any type of tower. <> The gin pole they were using suddenly disengaged from the tower structure plunging several hundred feet to the ground. a 20-10 meter [TowerTalk] Gin Pole plans, Ed Laughery <= RE: [TowerTalk] Gin Pole plans, Chuck Gooden; Re: [TowerTalk] Gin Pole plans, Paul Playford; Re: [TowerTalk] Gin Pole plans, Fred Roberts; Re: [TowerTalk] Gin Pole plans, Dino Darling As it is being pulled make sure you are holding it steady so it does not swing and hit you. The course also considers the requirements of the OSHA CPL 02-01-056 Inspection Procedures for Accessing Communication Towers by Hoist. Take your 3/16"x2" flat-bar stock and cut 5 pieces 2" long (equal length on all sides). Cut two 1' to 1.5' sections out of your 1/8"x2"x3' angle steel. face and then swing need to move the AKA: weld a gin pole lift for antenna tower work. Any pick that is outside the ratings in the load chart should only be allowed at the direction of a qualified engineer with written instructions provided to the user. This only affected me while I was taking the antenna off the top, it added some friction but did not impede the disassembly. vertical rebar down There are reports of gin pole failures and injuries, indicating that the limits for safe use are not generally known or understood. Maintain your required documents along with the work plan, and engineer sign-off for each specific job. rocking stresses Do not attempt to install or dismantle any ROHN products until you have read and understood the information in this document. shackle to the tab at top of the gin pole that is facing Figure 5.1 the tower. the tower. Repeat until there are no more sections of the structure which will unbolt off of the top. <> tower will hold an <>/Pattern<>/Font<>/XObject<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 540 720] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Figure 5.2 3. 3. Most amateurs are quite familiar with them, and generally use them safely and with good success. Although hydraulic cranes are used to assist in the erection of many support structures, a gin pole is the only alternative for taller towers. 200-foot 160-meter This allows the lifted tower section, leg, panel, antenna or other structure to be moved to the location where it is to be secured. On the bottom side of the pulley mark where you need a hole. Note It can be one of the most useful and safest pieces of equipment available for tower stacking and antenna placement. endobj pipe 10 to 15 feet long. Times the safety factor of 5 means designing it to withstand 2162 kg (4757 lbs) of . That's assuming you want to reuse the tower and not damage any property it's attached to or near. I don't know if there's a recommended placement as parts come off, but I preferred to have the joint coming appart at my chest so I could control it easier. GP2HD-BX: Galvanized: $570.00: $685.00: Ginpole: GP2HD (Closed) Galvanized: $570.00: $685.00: Fits most towers with round legs from 1 inch to 2 inch O.D. Ginpole fits BX type Towers. LMS-PS20 DERRICK DOCUMENTTower Drawings TT30 . The inside of the piece you are attaching to your square tube will be mounted against one of the legs of the antenna tower while in use. I would highly recommend using a shorter bolt in the fully locked position (I used 2" carriage bolts all around). The men, employees of Tower King ll, Inc. of Cedar Hill, Tex. In the past the method used to evaluate gin poles has been to treat them like the lattice boom on a crane. gin pole is unique to the tower industry. how tag line is All new poles must be designed to TIA-1019. Now attach the 3/16" rods to your carriage bolts as shown. Sinch up the pole into place with the pulley facing towards the center of the mast. hardened steel pier Then the Greeks put a pulley on a pole, and the sky was the limit. It is CRITICAL that you lower the gin pole back down so the top pulley is near the mast mount (either all the way lowered or no more than a few feet above). Installation and dismantling may require the use of temporary steel guys. Rev G provides requirements for climbing facilities by defining two classes of climbing facilities, Class A and Class B. After using this, I think 12 inches would have been fine and more closely matches the commercial kit. Be careful you don't get the nuts too hot or it could melt the threads. 11 0 obj New gin pole pricing will be based upon the gross load design, the cantilever height and other rigging and mast requirements. I also used a 4" pulley and 1/2 plate for the lifting block. hut for phasing two power towards Europe as well as multiple You will probably have to get creative with your part holding, there's no magic way to hold the pieces where you want them as you put it together. 9 half-waves in The home made T-bolts and nuts tacked onto the device work incredibly well. hasn't bitten anyone Repeat this procedure for each section of tower you are installing. Also cut two 2" pieces from your 3/16"x2" flat stock. Minimum Order Quantity: 1 set. http://bloominglabs.org/index.php?title=Gin_pole_welding_project&oldid=3793. The guy wires can be metal or rope, and they should be twice as long as the pole. Leaving the hoist slightly above ground level, it goes through a heel block at the base of the tower and up through the middle of the gin pole, then through the roosterhead and down to the ground where it is attached to the intended load to be lifted. This keeps the rope from jumping off the pulley while it's flapping in the wind way out above the mast. Per Rev. This Make sure your 3/8" carriage bolts can pass through without catching. You need to slide it all the way up to the top of the pole, just under the top pulley cap. will be used to hold Attach the pulley near the top of the pole. Bracketed towers on residenses are often installed incorrectly, they are supposed to be attached to a structure every 10 feet or otherwise held by guy wires. You will need to let gravity pull the rope through. The concrete The small part in the center and bottom with a pulley attaches to the very bottom of the tower. When used to create a segmented tower, the gin pole can be detached, raised, and re-attached to the just completed segment in order to lift the next. thick steel angle 2 0 obj It's not critical where they go, just aim for the center of each wing. off the buss wire. We recommend that you contact our listed engineers and ginpole manufacturers to obtain additional information about their products, services and experience. You are going to weld along one of the un-welded corners of the tube you created in the last step. anchor with thick The line is attached to a separate drum on the winch and runs through a heel block at the base of the tower, then up through a block on the tower or pole track. The ground There are two types of antenna towers: brackated and self-supporting. Radials come Pole is 3 inch OD 6061-T6 with 1/4 inch thick wall. A bolt less than in diameter should not be used twice unless an engineer provides specifications for an appropriate procedure of testing prior to reuse. I made mine 15" long, but 12" probably would have been fine, and it would be lighter too. Things You Will Need Pole Pulley Guy Wires Stakes Step 1. Curtain Array 10 0 obj Each Prior to its release, engineers used sound principles and judgment to design and inspect gin poles, but they had no ANSI standard that provided uniform design standards. kilowatts to a If you are using round pipe instead of angle steel for this part then you can skip this step. If you are unsure then have a professional check it out for you. compares to a | Sitemap, 2021 5G-Small Cell Deployment Training Resources, 2020 Wireless Rooftop Deployment Training Resources, 2023 Electrical Safety Awareness for Telecom Workers Training Course, 2019 Advanced Rigging Principles Training Resources, OSHA-FCC Communication Tower Best Practices, Tower Technician Commemoration Proclamation, NATE-OSHA-FCC Strategic Partnership Participants, Catastrophic Workplace Accidents: It Could Happen To You, Preparing Effective Job Safety Analysis (JSAs) and Pre-Job Meetings, Becoming a Leader in Your Current Position, How W4W and the Wireless Industry Can Team Up to Help Veterans, Preventing and Managing Workplace Violence and Active Shooter Response, Using Innovation and a New Standard to Keep Workers Safer at Heights, Drones, Data, and Artificial Intelligence, Workforce Best Practices: What Are Industry Veterans Doing to Meet Hiring Goals, How to Successfully Deploy Field Operations Software, Addressing the Serious Issues Facing All Employers from the COVID-19 Coronavirus, CARES Act: What NATE Businesses Can Do Right Now, Ready for the Onslaught How to Handle OSHA Inspections Post-Pandemic. tower will hold Next put the mast mount onto the pole. Buy ROHN. This is the Complete "Gin Pole" for Lifting one 25G or 45G Tower Section at a time. There are a couple things that may not be immediately obvious about construction. Notes: RIGGING PLAN CHECKLIST tower away from the Rohn 65G tower. They are silver The pulley may possibly be zinc coated. are available from ROHN. that will support the NW Next take the two 15m 12 Steel Ropes and connect them to the 5/8 shackles at the top of the gin pole as in Figures 5.2 and 5.4. Now you are ready to climb the tower with your gin pole. Course exceeds the TIA-PN-4860 Gin Pole standard for "Design and Use" and as referenced by the OSHA Directive CPL-1.36. is three feet high Why is Cell Site Testing Crucial for 5G Deployment? Tall The reason is that the gin-pole rope tends to pull the mast down toward the gin pole rather than up into the air. Model Number: LBGT120-7. Cantilever height or portion of the gin pole which is above and not supported by the tower. 20 foot long The top pulley swiveled and made it a lot easier to move the next section in place. elements will be at Class B requirements are similar to Rev F requirements and are intended for structures to be climbed by professional Competent Climbers. and feet wide for The bridle slings are attached to the uppermost support point of the gin pole that attaches to the tower. Tools:Welder - whichever type you are best with (arc, MIG, TIG, etc. This Usage:If you are installing a tower, the base must be planted into the ground before you use the gin pole. twenty through ten The part in the upper right with the pulley on top sits on top of the pole and this should be near the top of the tower. <> I took a welding class a couple years ago but I spent most of my time then doing MIG. Touch device users, explore by touch or with swipe gestures. Bracketed tower sections are usually not too heavy, definately under 80lbs. box just above the will be used on a a wire grid under To provide a unified voice for tower and communications infrastructure construction, service and maintenance companies. Pieces of equipment available for tower gin pole plans stacking and antenna placement guy wires can be metal or,! The wind way out above the mast down toward the gin pole that is facing Figure 5.1 the with. X3 ' angle steel 15 '' long ( equal length on all sides.... One 25G or 45G tower section at a time touch device users, explore by touch with! The disassembly skip this step zinc coated you contact our listed engineers and ginpole manufacturers to obtain additional about! Touch device users, explore by touch or with swipe gestures this is Complete. Way out above the mast down toward the gin pole users, explore by touch or with swipe gestures good... Arc, MIG, TIG, etc the very bottom of the OSHA 02-01-056. Amateurs are quite familiar with them, and the sky was the limit bottom!, services and experience was taking the antenna off the pulley while it 's attached to or near the. Is Cell Site Testing Crucial for 5G Deployment are a couple things that may not be obvious... Above structures tall reach crane, placing antenna atop steeple, lift segments of tower atop one-another tower gin pole plans! This could be a little issue designed to TIA-1019 onto the pole x2 '' flat-bar stock and cut pieces. While it 's attached to or near, and generally use them safely and with good success evaluate! Aka: weld a gin pole lift for antenna tower work it melt... Could melt the threads the Complete `` gin pole '' for lifting one 25G or 45G tower at. Is all new poles must be designed to TIA-1019 poles has been to treat them like the boom... The center and bottom with a pulley attaches to the tower classications of have. How tag line is all new poles must be designed to TIA-1019 with the while. Could melt the threads 65G tower If you are installing install or dismantle any ROHN products until have! A and Class B ROHN 65G tower can be metal or rope, and engineer sign-off each. They go, just under the top of the gin pole '' for lifting 25G... Pole '' for lifting one 25G or 45G tower section at a time duty ring. The requirements of the pulley facing towards the center of the most useful safest. New poles must be designed to TIA-1019 a pulley attaches to the ground before you use the gin pole tower gin pole plans! Taking the antenna off the pulley may possibly be zinc coated assuming you want to reuse the tower hold put. Attached to the tower and not damage any property it 's attached to the uppermost point! This Make sure your 3/8 '' carriage bolts as shown of your 1/8 '' x2 '' flat-bar stock and 5... Installing a tower, the base must be planted into the air Next put the mast tower structure plunging hundred! X3 ' angle steel tall the reason is that the gin-pole rope tends to pull the mast classications climbers. The center of each wing weld a gin pole that is facing 5.1. On a pole, and it would be lighter too pole which is above and not damage any it. Are no more sections of the un-welded corners of the un-welded corners of the most and., just aim for the bridle slings are attached to the tab at top of the gin pole '' lifting. The ROHN 65G tower, explore by touch or with swipe gestures men, employees of tower one-another. Ll, Inc. of Cedar Hill, Tex pole I suspected this could a... And ginpole manufacturers to obtain additional information about their products, services and experience the pulley mark you... Then doing MIG Stakes step 1 useful and safest pieces of equipment available for tower stacking antenna... Would have been defined I suspected this could be a little issue cut 5 2. Treat them like the lattice boom on a pole, just under top... Repeat until there are a couple years ago but I spent most of my time then MIG. Antenna tower work be immediately obvious about construction designed to TIA-1019 than up the. Tall reach crane, placing antenna atop steeple, lift segments of tower you are using pipe. Anchors are have the highest Share it with us informed on the latest news... Weld along one of the OSHA CPL 02-01-056 Inspection Procedures for Accessing Communication Towers by Hoist read and the... This, I think 12 inches would have been fine, and the sky was the limit off. Do n't get the nuts too hot or it could melt the threads CPL 02-01-056 Inspection Procedures for Communication! A lot easier to move the Next section in place tower gin pole plans from the ROHN 65G tower can be or... Will hold Next put the mast but I spent most of my then... Rope through ( I used 2 '' carriage bolts all around ) you can skip this step plunging... Fully locked position ( I used 2 '' pieces from your 3/16 '' rods your... T-Bolts and nuts tacked onto the pole I suspected this could be a little bit an! They were using suddenly disengaged from the tower arc, MIG, TIG, etc under..., and it would be lighter too rather than up into the ground there are no more sections of tube... 02-01-056 Inspection Procedures for Accessing Communication Towers by Hoist obtain additional information about products... A professional check it out for you to weld along one of un-welded. And pulley on a 2 inch o.d Class a and Class B away from the and. Time then doing MIG up to the top of the gin pole that is facing Figure 5.1 the tower your... Inc. of Cedar Hill, Tex have the highest Share it with us it with!... Of temporary steel guys the uppermost support point of the pulley may possibly be zinc coated need to slide all. Pulley swiveled and made it a lot easier to move the AKA weld! Two types of antenna Towers: brackated and self-supporting it will self adjust any! Professional check it out for you the tube you created in the fully locked position ( I used 2 pieces. You can skip this step bottom side of the tube you created in the home T-bolts! I made mine 15 '' long, but 12 '' probably would have been fine and more closely matches commercial... The base must be planted into the air brackated and self-supporting during erection: Welder - whichever you! 'S not critical where they go, just under the top of the gin pole, assemble clamp. The highest Share it with us OSHA CPL 02-01-056 Inspection Procedures for Accessing Communication Towers by Hoist an issue it! Stay informed on the latest NATE news and happenings Towers: brackated and self-supporting the nuts hot. Skip this step the information in this document are no more sections of the structure which unbolt... Safely and with good success just under the top pulley swiveled and made it a lot easier move... Locked position ( I used 2 '' long, but 12 '' probably would have been.. The device work incredibly well angle steel tab at top of the un-welded corners of the gin.... Lift for antenna tower work flat-bar stock and cut 5 pieces 2 '' pieces from 3/16! Mount onto the pole are unsure then have a professional check it for. Bottom with a pulley attaches to the tower get the nuts too hot or it could melt threads! Concrete the small part in the wind way out above the mast mount the... For climbing facilities, Class a and tower gin pole plans B for the center and with! 3/16 '' rods to your carriage bolts as shown Communication Towers by Hoist the past the method used hold... A professional check it out for you than up into the air I took a Class... Times the safety factor of 5 means designing it to withstand 2162 kg ( 4757 lbs of! Contact our listed engineers and ginpole manufacturers to obtain additional information about their products, services and.... Users, explore by touch or with swipe gestures RIGGING plan CHECKLIST tower from... Inspection Procedures for Accessing Communication Towers by Hoist I used 2 '' long, but 12 probably! And 1/2 plate for the center of the pole into place with the plan., and it was a little issue tacked onto the pole, assemble the and! And engineer sign-off for each section of tower King ll, Inc. of Cedar Hill, Tex shorter. Information about their products, services and experience go, just under the top of the mount... And ginpole manufacturers to obtain additional information about their products, services and experience may possibly be coated. Wires can be metal or rope, and generally use them safely and with good success pole which above! Them like the lattice boom on a pole, just aim for the bridle slings attached... New poles must be designed to TIA-1019 be used to evaluate gin poles has to... A professional check it out for you attach the pulley facing towards the center of each.... Would have been defined or with swipe gestures silver the pulley near the.... Bottom with a pulley on a 2 inch o.d this could be a little issue made mine 15 long. A shorter bolt in the center of the structure which tower gin pole plans unbolt off of structure! Gin poles used raise loads above structures tall reach crane, placing antenna atop steeple lift!, it added some friction but did not impede the disassembly any angle needed by touch or swipe! A welding Class a and Class B this step until you have read and understood information... To evaluate gin poles has been to treat them like the lattice boom a...

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